Punched Tin Panels

These durable lanterns were used all year round outdoors. However, they inevitably rusted from elements like rain and snow. To prevent tin lanterns from rusting, people would wipe the water from their lamps with an oily rag.

What metal is used for punching?
Punch tooling (punch and die) is often made of hardened steel or tungsten carbide. A die is located on the opposite side of the workpiece and supports the material around the perimeter of the hole and helps to localize the shearing forces for a cleaner edge.
You may have seen punch tin at one point or another. Perhaps while at an antique store or while scrolling on Pinterest. Regardless, these one-of-a-kind lamps are appealing and are still a sought-after item that continues to be made in America and other countries.To practice your design, you can punch some holes into a sheet of aluminum foil or cardboard. No matter how your punch tin project turns out, your children will be amazed when the lights turn off and the lovely light shines through – just like it did for their ancestors!

What can I use to punch holes in metal?
Hole punch pliers are easy to use. They feature a pin at the end of the pliers’ jaws, and when force is applied to them you can punch a clean hole through your sheet metal.
Tin could be transformed into a number of unique items such as dishware, cutlery, washbasins, pails, pots and pans, watering cans, colanders, graters, candle holders, pie pans, funnels, and, of course – lanterns!Punch tin may have reached its peak during the Colonial Era in America, but many historians believe it actually first appeared in 14th-century Europe in the form of pierced tin lanterns, and perhaps even before that in Spain.

Its origins may be a bit hazy, but we know one thing for sure – that punch tin hit the ground running in America during the 1700s when tinware became widely available. Tin, otherwise known as “poor man’s silver,” was an incredibly popular material with which to make everyday items since it was inexpensive, lightweight, and durable.
Regardless of which punching device you use, you’ll want to keep a watchful eye and help assist your child. It’s also important to keep in mind that the punched slots can have sharp edges and could cut your finger if you’re not careful!For more fun hands-on crafts from our Crafting Through the Ages series, check out our articles on the history of floorcloths, decoupage, corn husk dolls, and more!

How do you punch a hole in a metal tin?
Once it is lined up properly squeeze. The handle and make a perfect hole. You can also make decorative punches of different shapes out of cement nails. Check out my video number 9 to see how that’s.
Aside from their practicality, they were also very beautiful. People were mesmerized by the interesting designs and patterns crafters punched into them. It wasn’t long before people began making homemade punch tin lanterns to emit their own captivating reflections.During the early 1700s, large sheets of tin were being produced in England and from there exported to America. After the American Revolution, colonists began producing their own tin and making household items with the material.

There’s no better way to study the past than doing a hands-on, creative pastime from that era! This could be anything from cooking a classic recipe, stitching together an authentic outfit, or, of course, crafting a historical work of art from that era.
For more information on why you should use our hands-on Time Travelers history studies, check out our blog posts What is a Time Traveler? and Using Time Travelers to Teach American History.Traditional tin lamps of that time were usually made out of recycled metal such as old cans and stovepipes. It’s said that Colonial families would punch unique designs into their lanterns, such as their family’s symbol, so that they could be identified when walking out and about after dark.Punch tin lanterns are very fun to make. Plus, they give kids a better idea of what everyday life was like for early American colonists. Let’s talk some more about the history behind this antique craft and how you can make your own with directions from one of our Time Travelers.

Overall, punch projects require few supplies – just an old tin can such as a soup can. From there, you’ll need a nail or awl and a hammer. You can also use a power tool, but this requires a steady hand and a bit more skill.We cover the history of punch tin in our Colonial Life Time Traveler study. It also comes with a punch tin project so you can follow easy instructions and get an idea of some common Colonial patterns for inspiration.Today, we want to talk about a unique Colonial craft you can do with your kids called “punch tin” or “punched tin.” Mostly seen in the form of rustic lanterns, punch tin involves taking a tin container (a popular material used during that time) and punching holes into it so light can shine through.

Tinsmiths – also referred to as “whitesmiths” since they worked with hot, light-colored metals such as tin as opposed to blacksmiths who worked with cold, dark metals like iron and steel – became common in England around 1630. Peddlers traveled near and far to trade items such as tin-punched lanterns, which we’ll discuss in more detail later in this post!

Lamps made out of tin and punched with holes were a popular way to carry lit candles during Colonial times. The holes punched into the lanterns were an appealing feature not only because it helped display light, but also because it kept the flame from being blown out by the wind, which was important when traveling long distances.
Punching tin is loads of fun and is a great way to include a hands-on craft into your child’s studies on the Colonial Era. There are endless punch patterns to choose from. We recommend punching your family’s symbol into an old tin can and placing it on your front porch!

Punch tin is typically made by using recycled materials like tin, brass, or copper. Crafters punch holes into the container using a sharp object (i.e., hammer and nail, awl, or screw gun). Many everyday items can be transformed using tin-punching methods, such as tin mugs, plates, bowls, pots, ladles, and more.
Some people even paint their tin. However, make sure it’s fire safe, or it will burn from the heat. We personally like the rustic tin look and focus more on creating a unique design for the light to shine through!We hope this article has inspired you to bring this unique Colonial craft into your homeschool history lessons. If you happen to make one of these antique lanterns or any punch tin projects, tag us on Facebook or Instagram! We’d love to share your photos!

Metal punching is the process of impressing a form on a surface by pressure or percussion with a steel punch tool. In the metal punching process, the material is removed from a piece of sheet metal by applying a great enough cutting force. The metals that can be punched are different: steel, iron, copper, and aluminum. Everyone has their own hardness and needs adequate pressure to perform punching without imperfections.At Minifaber we are always available to evaluate any request from customers interested in developing a potentially significant business with us, providing them with our expertise in metal punching and forming. We mainly turn to structured companies, of medium and large size, operating both in the North American and international markets.

To ensure the correct positioning of the sheet metal above the die, there is a sheet metal guide system, and in the case of thin sheets, a sheet metal presser is also used to prevent the sheet metal itself, due to the stress caused by the punch, from bending and deforming during stamping, causing the production of deformed parts. Minifaber is a metal punching company that performs work on both large and small quantities, from consulting and design to punching operations. Thanks to our established expertise, we are able to meet the customer’s needs to obtain finished and semi-finished products. Our metal punching units enable us to manufacture small and large sheets, for small or large production needs. With numerical control (CNC) punch machines can cut and form complex metal parts in an easy, quick and safe way. The punching process is numerically controlled 24 hours non-stop and entirely managed by our technical department.Minifaber can operate sheet metal punching on different metals, each with its own specifics: steel, iron, aluminum, and copper. Due to the fact that the fibers of the metal at the recision do not cut, but undergo bending, and by virtue of the elasticity of the material and the bending stresses that accompany the shear stress imparted by the punch, punching does not result in a precise cut of the edges of the workpiece or hole, but in a more or less pronounced burring depending on when the tool is sharpened and the type of metal and its crystal structure.The process starts with cutting and piercing sheet metal up to 25-30 mm thick to create precision metal parts. The pressure exerted by the punch on the sheet metal initially results in plastic deformation of the material and then, when the applied stress exceeds the shear strength of the material, there is a severing of the fibrous structure (which is typical of sheet metal) of the material resulting in the physical separation of the part within the tool. For the metal punching process, Minifaber uses TruMatic model automatic machines (punch press) by TRUMPF. The advantages of punching and laser cutting machining are combined in the TruMatic 7000 in a particularly profitable way. This high-end combination machine meets the most demanding requirements in terms of part quality, productivity, and flexibility. With the active die, scratch-free parts are obtained and maximum flexibility in forming is exploited. Copper punching must take into consideration the breaking tension of the material, beyond which separation of the parts is caused. Also crucial is the use of special blocks to prevent unwanted deformation on the copper being worked, preventing the formation of sharp edges or irregularities. Minifaber can apply a metal punching process on steel and stainless steel. Due to the hardness of these materials, punching should be done by placing sufficient force throughout the process, without reaching the breaking point. Usually, the punch and die are close to the same dimensions, creating a sheared edge when they meet. A punch that is significantly smaller than the die can be used to produce an extruded hole where the punch displaces the punched material to the sides, forming a tube perpendicular to the punched sheet.

Punching is often the cheapest method for creating holes in sheet materials in medium to high production volumes. When a specially shaped punch is used to create multiple usable parts from a sheet of material the process is known as blanking. In metal forging applications the work is often punched while hot, and this is called hot punching. Slugging is the operation of punching in which the punch is stopped as soon as the metal fracture is complete and metal is not removed but held in hole.
The workpiece is often in the form of a sheet or roll. Materials for the workpiece can vary, commonly being metals and plastics. The punch and die themselves can have a variety of shapes to create an array of different shaped holes in the workpiece. Multiple punches may be used together to create a part in one step.In shuttle machinery, the containers are usually trimmed in the machines, and finished containers leave the blow molding machine. Other blow molding equipment, such as rotary wheel machinery, requires the use of downstream trimming. Types of downstream trimming equipment include detabbers for tail removal, rotary or reciprocating punch trimmers, and spin trimmers.

Where t is the sheet metal thickness, L is the total length sheared (perimeter of the shape), and UTS is the ultimate tensile strength of the material.Die and punch shapes affect the force during the punching process. The punch force increases during the process as the entire thickness of the material is sheared at once. A beveled punch helps in the shearing of thicker materials by reducing the force at the beginning of the stroke. However, beveling a punch will distort the shape because of lateral forces that develop. Compound dies allow multiple shaping to occur. Using compound dies will generally slow down the process and are typically more expensive than other dies. Progressive dies may be used in high production operations. Different punching operations and dies may be used at different stages of the operation on the same machine.

Punch tooling (punch and die) is often made of hardened steel or tungsten carbide. A die is located on the opposite side of the workpiece and supports the material around the perimeter of the hole and helps to localize the shearing forces for a cleaner edge. There is a small amount of clearance between the punch and the die to prevent the punch from sticking in the die and so less force is needed to make the hole. The amount of clearance needed depends on the thickness, with thicker materials requiring more clearance, but the clearance is always less than the thickness of the workpiece. The clearance is also dependent on the hardness of the workpiece. The punch press forces the punch through a workpiece, producing a hole that has a diameter equivalent to the punch, or slightly smaller after the punch is removed. All ductile materials stretch to some extent during punching which often causes the punch to stick in the workpiece. In this case, the punch must be physically pulled back out of the hole while the work is supported from the punch side, and this process is known as stripping. The hole walls will show burnished area, rollover, and die break and must often be further processed. The slug from the hole falls through the die into some sort of container to either dispose of the slug or recycle it.
Most punch presses are mechanically operated, but simple punches are often hand-powered. Major components of this mechanical press are the frame, motor, ram, die posts, bolster, and bed. The punch is mounted into the ram, and the die is mounted to the bolster plate. The scrap material drops through as the workpiece is advanced for the next hole. Most common in industry are large computer-controlled punch press, called a CNC. These most commonly are of the ‘turret’ or ‘rail’ variety. A turret punch press houses punches and their corresponding dies in a revolving indexed turret, while a rail type punch stores tooling on a back rail out of the way of the workpiece. These machines use hydraulic as well as pneumatic power to press the shape with enough force to shear the metal.

How do you punch designs in tin?
Tape the paper to the metal, and place the metal on a piece of particleboard. Position the punching tool on one of the dots. Tap the end lightly with a hammer to make a groove in the metal; then tap again, more forcefully, to pierce. Repeat, making more holes to complete your design.
Punching in plastics fabrication usually refers to the removal of scrap plastic from the desired article. For example, in extrusion blow molding it is common to use punching dies to remove tails, molding flash (scrap plastic) and handle slugs from bottles or other molded containers.Punching is a forming process that uses a punch press to force a tool, called a punch, through the workpiece to create a hole via shearing. Punching is applicable to a wide variety of materials that come in sheet form, including sheet metal, paper, vulcanized fibre and some forms of plastic sheet. The punch often passes through the work into a die. A scrap slug from the hole is deposited into the die in the process. Depending on the material being punched this slug may be recycled and reused or discarded.

So, there you have it – useful tips for cutting a hole in metal, and how to drill through metal using a variety of different jewellery tools and techniques. You don’t have to stop at holes either – why not use your pendant drill to cut your metal silhouette and polish it afterwards? You could even use your handheld rotary drill kit to engrave a pendant for a personalised gift.
Hole punch pliers are easy to use. They feature a pin at the end of the pliers’ jaws, and when force is applied to them you can punch a clean hole through your sheet metal.Want to upgrade your jewellery tool kit? To pierce sheet metal and create accurate holes with ease, you may want to invest in a drill. You can opt for a handheld rotary drill kit – this is ideal when you’re starting out and can be easily carried from one workbench to another. If you’re looking for something with even more power, opt for a pendant drill with accompanying mandrels.

What is the history of tin lanterns?
The tin lanterns that illuminated front porches and parlors throughout Europe can be traced to at least the early 16th century. By the Colonial era, tin punching added a bit of variety to the traditional choices of tin lanterns fitted with panes of glass or cow horn.
If you’re just starting out and your budget doesn’t quite stretch to a specialist pendant drill just yet, don’t worry. There are several tools you can pick up to punch holes in your sheet metal.Not sure which drill bits are best suited to your jewellery making project when using a rotary drill kit or pendant drill? Get started by taking a look at our guide to the best drill bits for metal.Piercing, cutting and drilling sheet metal is an integral part of metalsmithing. It may seem daunting at first – something as simple as cutting a hole in metal sheet can seem like a tall order. However, once you get to know the tools (whatever your budget!) and how to use them, you can start cutting a hole in metal quickly and accurately.Looking to create a new, exciting piece to add to your collection? Or perhaps you’re being commissioned to make something special and sentimental for a customer’s loved one? Experiment with different styles and techniques using jewellery tools from Cooksongold.

What is punched tin?
Today, we want to talk about a unique Colonial craft you can do with your kids called “punch tin” or “punched tin.” Mostly seen in the form of rustic lanterns, punch tin involves taking a tin container (a popular material used during that time) and punching holes into it so light can shine through.
Wondering how to punch a hole in metal? When you’re working with metal blanks and you need to create a hole to put a jump ring through or for decorative purposes, the one tool you can rely on are some hole punch pliers.

What tools are used in tin punching?
Tin punch accessories like hammers, protective gloves, abrasive pads and particle board to help you complete your tin punch projects. Metal blanks in various sizes for your tin punch project such as real tin plate, solid copper and brass, ant.
Handheld rotary drills are ideal if you’re a beginner, as they can help ease you into drilling with a comfortable grip and full control. Once you build up the confidence to use larger, more powerful drills, you’ll be able to create a bigger variety of jewellery pieces and add more skills to your arsenal.

Alternatively, you might be experimenting with different methods to perfect your metalsmith craft. If you’re wondering how to drill through metal without a drill as a new technique you want to master, read on.
Note: It is not advised to use your jeweller’s saw to create an accurate hole for jump rings. This is best left to hole punches or to pendant drills for a more accurate result.

Upgrading from handheld rotary drills? Pendant drills are designed for cutting, grinding, polishing and setting materials, enabling you to go further than simply drilling a hole in your metal.

What is punching in metal?
What is metal punching? Metal punching is the process of impressing a form on a surface by pressure or percussion with a steel punch tool. In the metal punching process, the material is removed from a piece of sheet metal by applying a great enough cutting force.
Another method of cutting a hole in metal sheet is by using your jeweller’s saw. This method is a proven way of piercing your metal to create intricate cut-out patterns in your metal sheet. It may seem complicated to produce cut-out patterns in a ring, for example, but once you’ve got the basics of piercing and sawing perfected the possibilities are endless!

In this guide, we’ll show you how to drill through metal using different methods and a variety of tools, ranging from the basic hole punch, right through to the professional pendant motor.
Cooksongold is the UK’s largest one-stop shop for the jewellery maker with over 20,000 products including a huge stock of Silver, Gold, Palladium and Platinum bullion cut to your requirements (sheet, wire, tube, solder, grain, settings) as well as huge ranges of tools, findings, loose and finished chain, gemstones, ring blanks, Silver clay, beading materials and much more.The tin arrived quickly but had some damage on the corners and edges from shipping. A sheet of plywood wood protect it better. I ordered extra as previous reviews warned of this.Fit for what I was making, a punched tin sign. gave it a rub down with some 5000 grit to even out and dull down the finish a bit. Punched easily enough over a 1/4″ foam core. Wicked sharp edges after cutting, wear gloves.Restorers Tin Punching Sheets are tin coated steel plates used for tin punching and furniture panels. Sheet thickness is the acceptable thickness for using a sharp pointed tool to punch through the tin or a small rounded point for indenting. The finish is not shiny, but more of a satin finish.

My previous reviews detail how suitable this product is for teaching tinwork or completing small projects. My only critique was about the shipping of this product. I’m writing to make clear that the shipping issues are addressed. My most recent shipment arrived double boxed and COMPLETELY intact, with no tape on the surface or dents in the metal. I’ve very impressed and highly recommend this product and the company that delivers it.

Unless otherwise specified, orders generally ship within 3-7 business days. When your order ships you will be notified via email and provided tracking. In the event of back order you will be notified via email. We ship via USPS, Fed-Ex and UPS. Furniture and other custom orders generally ship within 4-8 weeks. Furniture shipments will be arranged with a third party freight delivery company. Furniture shipping rates are for curbside delivery. You will need to be present and will be responsible for having furniture transported indoors from the curb. Should you require indoor delivery please “Contact Us” for assistance. Should you require expedited delivery for any order please “Contact Us” for expedited shipping optionsLovingly pierced with designs that recall the beauty and warmth of country life, our panels are the ideal way to enhance cabinet doors throughout your home. Use our panels to create a country mood in your kitchen, den or family room; the possibilities are endless. Also are great for furniture projects. We take great pride in 100% customer satisfaction. If for any reason, you’re not satisfied with your purchase, we’ve outlined the following guidelines to help make your return a smooth and seamless experience: You may return your unused item in its original condition and packaging within 14 days of receipt. Please request a return by clicking on “Contact Us” and requesting a return authorization number to expedite your return. Unless your item is received damaged, or there was some error on our part, you will be responsible for all return shipping costs. Custom, handmade items and lighting are subject to a 20% restocking fee. Because refunds will not be issued in full for items damaged in return shipping or returns that are never received, we highly recommend that you insure all return shipments and provide Saving Shepherd with the shipment tracking number. All items are shipped to you in the best possible packaging to ensure that you receive your purchase in perfect condition. Upon receipt, please inspect your package closely. If you receive a damaged item, we will assist you in receiving a replacement or refund as quickly as possible – at no cost to you. Should you observe significant damage to the outer packaging, please reject the shipment and have the carrier return it. If there is minor damage to the packaging, please indicate as such when you sign for the shipment. In the unlikely event that you find your product to be damaged upon opening it please notify Saving Shepherd Support by clicking “Contact Us” Please notify Saving Shepherd of any damaged product within 3 days of receipt. We decided to paint our project, but you may opt for the simple sheen of metal. Either way, these punched lanterns offer a different kind of decoration for your winter mantel display.

Punching tin was not limited to lanterns. Its use has been both decorative and functional. Graters, cheese molds and 19th-century pie safes featured the technique in their designs.
“When you look at the designs, they’re always pretty simple,” said Steve Delisle, a journeyman tinsmith with Colonial Williamsburg. “You’ll see lots of straight lines and dots that together create an effect.”Our donors are the reason we can continue to create an authentic, immersive 18th-century experience for our guests. Since we are not state or federally funded, we rely on your support to fulfill our mission. Give today and help us keep this special place alive.

Such a lantern, pictured at left, is included in The Art Museums of Colonial Williamsburg collection. The lantern, made of tinned sheet iron between the late 18th and early 19th centuries, features punched dots and dashes on all surfaces, including the conical top, that form neat rows and radiating fans.
By the Colonial era, tin punching added a bit of variety to the traditional choices of tin lanterns fitted with panes of glass or cow horn. Lanterns with those original types of panes could still be punched, but tinsmiths might bypass panes altogether if they made enough holes to let sufficient light shine through.Today, anyone can replicate tin punching by using materials that can easily be found in hardware stores or even home cupboards — a metal can, a hammer and nails.

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How does a sheet metal punch work?
The principle is relatively simple: The sheet metal being punched is sandwiched between the punch and a die. The punch moves downward and into the die. This causes the sheet metal underneath the punch to be sheared away from the surrounding material.
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Modern metal punching is carried out by using heavy machinery, such as Marlin’s TruPunch 2020 machine, to create holes and indents in a piece of metal. The principle is relatively simple:For example, when punching a round hole, it is generally recommended that the minimum diameter of the hole should be larger than the thickness of the metal. However, for especially sturdy metal alloys, the size of the hole may need to be even larger than that general recommendation states.